Buying a used forklift truck can be a smart way to save money, but only if you choose the right forklift for your needs. A poorly maintained forklift or one with hidden faults can lead to unexpected repairs, downtime, and safety risks. That’s why it’s important to buy from a trusted supplier like Gwent Mechanical Handling, a reputable dealer offering high-quality used forklift trucks, servicing, and expert advice to help you make the right choice. Before making a purchase, inspect the main components carefully to avoid costly mistakes.
1. Check the Operating Hours
A forklift truck’s lifespan isn’t measured in miles like a car equivalent, but in operating hours. The odometer reading tells you how many hours the forklift has been in use. A second-hand truck with high hours might have less life left, but a well-maintained one could still be in good condition. Always check the service history to see if the truck has been regularly maintained.
2. Inspect the Mast and Lifting Mechanism
The mast is one of the most crucial features of any forklift. Examine the mast type, mast rollers, and mast cylinders for signs of damage. The lift chains and link chain should be free from excessive wear, rust, or missing parts. If the mast doesn’t move smoothly during a test drive, there could be potential problems with the hydraulics.
3. Examine the Forks and Upright Fork Shank
The forks carry heavy loads, so they must be in good condition. Look for bends, cracks, or welding marks on the upright fork shank. Check for a visible wear line, as excessive wear could mean the forks need replacing soon.
4. Test the Brakes and Steering
The brakes should respond immediately and feel firm. During the test drive, listen for unusual noises or grinding sounds. Steering should be smooth and precise, especially if you need to manoeuvre in tight spaces. Any stiffness or excessive play could signal mechanical issues.
5. Check the Tyres and Suspension
Tyres affect the truck’s stability, especially when lifting heavy loads. Inspect the tires for uneven wear, cracks, or missing chunks. If the forklift has solid tyres, check the tread depth. If it’s an electric truck or electric forklift, ensure the suspension is in good condition for safe and smooth operation.
6. Inspect the Battery and Engine Compartment
For an electric forklift, the battery is one of the most expensive parts to replace. Check for missing parts, leaks, or signs of corrosion. If the forklift runs on diesel or LPG, inspect the engine compartment. Look at the engine oil levels and listen for unusual engine noises during the thorough examination.
7. Look for Safety Features
A forklift must have proper safety features to protect the operator. Ensure the overhead guard frame is intact, the seat adjustments work, and the rating plate is legible. Check lights, horns, and warning signals to confirm everything is functioning. The operator’s safety should always be a priority.
8. Review the Service History
A reputable dealer should provide full service history records. Regular maintenance, repairs, and part replacements should be documented. Avoid forklifts with gaps in maintenance history, as they could have hidden potential problems.
9. Consider the Cost of Repairs and Aftermarket Parts
While used trucks and used equipment can be more affordable than new ones, unexpected repairs can quickly add up. Find out if replacement parts are readily available. Some trucks rely on aftermarket parts, which can affect performance and durability.
10. Buy from a Reputable Dealer
Always buy from a reputable dealer or companies that specialise in used forklift trucks. A reliable dealer should provide a warranty, a full inspection report, and a thorough examination of the vehicle before selling it.
Final Thoughts
Buying a used forklift can help your business save money, but only if you take the time to inspect the forklift properly. Check the main components, review the service history, and take the forklift for a test drive. If everything is in good condition, you can feel confident in your purchase.
