Importance Of Die Line Printing In The Packaging Industry

The term “dieline” is used in the packaging and printing industries to refer to a template that is used to assure the correct layout of a final physical package. This template is a flattened diagram that marks all of the folds and cut lines of a package. Dielines are used in the creation of a variety of packaging, including pocket folders, envelopes, boxes, and more, and can be generated by graphic designers, die cutters, or printers.

IMPORTANCE OF DIELINES:

Dieline printing are essential in the die-cutting process since they serve as the basic template for the artwork. Consider it a blueprint for ensuring all physical aspects of the final printed product, such as:

• Size, scale, and measurements of the package.
• All visual elements, including as logos, text, and photos, are placed in this area.
• Crinkles, cutlines, glue tabs, eye marks, folds, and other connection points are placed.
• Notes and bleed needs specific to the manufacturing process.

Designers receive a detailed image of how the final project will look once these elements are drawn. Simply go to your kitchen and grab a box of cereal or crackers as an easy workout. Flatten the box by unfolding all of the tabs. You’ll be able to see where all the creases, folds, and other visual components on the box’s sides, front, and back correlate with one another. You could definitely draw on these dielines with a pencil.
Dielines, on the other hand, aren’t just for boxes or square items. They’re also commonly utilised in the construction of a wide range of products, including beverage packages, brochures, food packages, and pretty much anything else that requires unique packaging.

TYPES OF LINES IN THE DIELINES:

Dielines are made up of three types of lines:

1. A dotted perforation line
2. A cut line
3. A fold line

These dielines direct the machine to make the necessary cuts and performations so that the package can be folded after your packaging design is produced. The perforation lines and the cutting lines will appear on different layers and in different colours since they are independent “chunks” of information that the printer gets. This tells the printer what has to be trimmed and what needs to be folded separately. These procedures don’t all happen at the same time; instead, the printer handles the printing process in one step and the cutting in another.

HOW TO MAKE A DIELINE:

You might be wondering how to make your own dielines printing if you have an idea for a unique form of packaging. It’s a bit of a struggle for the uninitiated, but you may start by looking for a box or package that looks similar to the one you desire.

1. Figuring out the specifics

What is the size of the bespoke packaging required to package your product? Your package should ideally be the smallest size required for your product to fit properly within.

1. Weight:

For your dieline, you must also consider the weight of your product. Heavier weight products may require thicker stock, such as corrugated cardboard, to appropriately hold and protect them, affecting the sort of dieline you’ll need.

2. The Objective:

The function of your packaging has an impact on how you will serve your industry.
Are you an e-commerce company that relies on product shipping? Or are you a retailer looking to make a powerful shelf impact in your store? This will also have an impact on the appearance of your dieline.

2. Making A Dieline

Once you’ve finalized the specifics and determined what your package must endure, you’ll need to convert them into a format that the printer and die-cutting machine can understand. When it comes to creating dielines for printing, there are a lot of technical elements to keep in mind, so it can be difficult to grasp. Dielines are frequently offered by custom packaging firms or manufacturers to ensure that your packaging’s structural design will actually work when built. All you have to do now is position your artwork designs and ensure that the colors for printing are accurate. Adobe Illustrator is required to open your dieline, which is a vector file, in order to set your artwork design. You’ll be working with a dieline that has a lot of different elements. This is also followed by a ‘print & trim boxes’ method.

The print & trim boxes method proves to be rather crucial in the overall process, which is facilitated by various sorts of lines designed above i.e Fold lines, Bleed lines, Cut lines.

Read Also: Custom Eyelash Boxes

3. Consider Your Printing Method

Before you get too excited about your finished dieline, remember to think about your printing procedure when preparing your dielines for print. Dielines, as previously stated, are printed on big sheets of your preferred material before being cut out and assembled. Returning to the size of your packaging, choosing astronomical dieline sizes may not be appropriate for your packaging because it may not keep its shape after construction, and printing on sheets as large as you require may be impossible. As a result, it’s critical to think about the smallest size your product requires to be packaged comfortably in order to ensure your dieline is a decent size for printing.

THE LEGACY PRINTING AND DIE LINES:

Of course, it’s easy to become overwhelmed when faced with something like dielines. The Legacy Printing can help you understand how they’re laid out, try to make them yourself, or simply put your imagination to paper (or printer).

The Legacy Printing has the experience, skills, and team to take your idea from concept to completion, utilizing the most cutting-edge packaging and printing technologies to assure faultless outcomes from beginning to end.

Perhaps you have a favourite package that you’d like to duplicate. The company may disassemble the packaging and determine where the folds are as well as where the images should be placed. If you already have a dieline, the company’s experts will review it to ensure that nothing is missing that could create production issues. If you don’t already have a package or dieline for your goods, the experts will work with you and your co-packer to determine the best dieline for your product.